CONTACT USProcessing
(Bleaching, Dyeing, Printing, Stenter, Compacting)
Shiny has an exclusive unit for processing – Shiny Processing Mills Private Limited and boasts of being one of the most modern processing houses in India. In here, the quality of the fabric is controlled at every stage of processing, right from grey stage to the finished product. The company is assured of a final product that’s par excellence. Our processing incorporates Salt-Free Technology, which reduces the harmful effects caused by salts.
We also specialize in fabric printing and have 4 decades of experience in it.
We exclusively work on NICKEL FREE
- Reactive Printing
- Discharge Printing
- Pigment Printing
- Glitter Printing
We excel at processing 100% Cotton,100% Viscose, 100% Modal and their blends with spandex.
Processing Machines & Capacity
| Machine | Process/Method | No of Machines | Capacity/day | Manufacture |
|---|---|---|---|---|
| Continuous Bleaching Range (CBR) | Open Width Bleaching, Washing | 1 | 16 Tonnes | ERBATECH, Germany |
| Continuous Dyeing Range (CDR) | Cold Pad Batch (CPB) | 2 | 8 Tonnes | ERBATECH, Germany |
| Soft flow | Dyeing, Batch Process | 3 | 4 tonnes (1000 Kgs, 300Kgs, 30Kgs) | NUVAS, India |
| Stenter | Drying, Heat Setting, Finishing | 2 | 20 tonnes | EHWHA GLOTECH, Korea |
| Fully Automatic Rotary Printing | Reactive, Discharge, Pigment, Glitter Printing | 2 | 8 Tonnes | LAXMI, India & Austria |
| Repeat Size – 642 mm, 725 mm, 820 mm, 914 mm, 1018 mm, 1168 mm Colours – 12 colours and 14 colours |
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| Fully Automatic Flatbed Printing | Reactive, Discharge, Pigment, Glitter Printing | 3 | 6 Tonnes | SCREENOTEX, India |
| Repeat Size – 14 colours in 100 cm repeat 10 colours in 150 cm repeat 6 colours in 200 cm repeat 4 colours in 250 cm repeat |
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| Compacting | Finishing | 2 | 12 tonnes | BIANCO, Italy |
Bleaching & Washing
Continuous Bleaching Range (CBR) ERBATECH
Pad-Steam Bleaching: Scout (Open-Width)
The first step to continuous finishing is made at SCOUT pad-steam bleaching ranges, which are suitable for scouring any cellulosic fabric, producing a constant and homogeneous base product for later dyeing or printing.
Advantages of Pad-Steam bleaching
- High reproducibility,
- Product homogeneity (no tailing),
- Low fibre loss (no enzymatic bio-polishing),
- Shiny and improved fabric surface (no pilling),
- Low water, steam and power consumption
Scout (Open-Width) Washing: ERBATECH
Using different combinations of compartments, SCOUT washing ranges can be set up for many different processes or capacities to satisfy your production needs by combining high productivity and excellent washing results with low water, energy, and chemical consumptions.
The main advantage and priority of ERBATECH machines are their universal application from high sensitive elastic fabrics to heavy and sturdy technical fabrics. SCOUT washing ranges can be used for all main washing processes such as;
- Preparation (de-oiling) washing before heat setting,
- Washing after dyeing,
- Washing after rotary or digital printing.
Dyeing
We have one of a kind machine from ERBATECH. And just 500+ machines are operational Worldwide and less than 10 machines in South India.
Continuous Dyeing Range (CDR): ERBATECH
Cold Pad-Batch (CPB) Dyeing: Scout Colour (Open-Width)
Our cold pad-batch (CPB) dye padder is of the latest technology and features an advanced control system with graphical process visualization. The unit is entirely made of stainless steel and thereby easy to clean.
Different configurations for knitting and woven fabrics are available in working widths from 1.600 [mm] to 3.400 [mm].
Reactive cold pad-batch dyeing on the SCOUT COLOR has many advantages over traditional discontinuous dyeing;
- Fewer and cleaner effluents: No salts or silicates,
- High reproducibility and minimum re-work,
- High flexibility in batch size,
- Suitable for delicate fabrics,
- Shiny fabric surface without crease marks,
No need for enzymatic bio-polishing.
SOFTFLOW HTHP DYEING (NUVAS, INDIA)
Our soft flow dyeing machines are mainly for polyester and their blends. We have three different capacity machines which can fulfil the client’s requirements
Printing
We are a print-based company and we challenge the market with our quality. We use the best in class Advanced Technology Machines to produce a class apart result. The process has been carried out with latest Automatic Laser Engraving machine. It imparts luxury & valuable look in fabric Prints. Our Fast and simplified screen engraving method results in higher and repeatable quality, reduced manual input and improved sustainability. We specialize in Reactive, Discharge, Pigment and Glitter Printing in hosiery and woven fabrics.
ROTARY PRINTING (LAXMI, INDIA & AUSTRIA)
Our high-performance rotary screen-printing system meets the needs of textile printers in today’s competitive environment. It takes us one step further towards our goal to develop leading textile printing technology for professional applications in combination with maximum cost effectiveness by utilization of modular components and state of the art microelectronics without compromise offering the best price-performance ratio compared to any international machine.
We have 2 fully Automatic Rotary printing machine, having multi-repeat options.
| Repeat Size | 642 mm, 725 mm, 820 mm, 914 mm, 1018 mm, 1168 mm |
| Colour | 12 Colours and 14 Colours |
Laser Engraving Technology (SPG Prints, Austria)
- State of the art Laser Engraving and Laser Exposing technology
A fast, efficient, high-quality and eco-friendly approach to imaging.
FLATBED PRINTING (SCREENOTEX, INDIA)
We have 3 Fully automatic flatbed machines which can print up to 14 colours.
| S.NO | Repeat Lengths |
|---|---|
| 1 | 14 colours in 100 cm repeat |
| 2 | 10 colours in 150 cm repeat |
| 3 | 6 colours in 200 cm repeat |
| 4 | 4 colours in 250 cm repeat |
Stenter – EHWHA
It is a breakthrough product that realizes energy saving and productivity improvement with environmentally friendly and ergonomic design. Maintains internal temperature in chamber uniformly. Vertical enhancement of quality. Contains special nozzles for high-quality processing. Optimum temperature control. Minimize surface heat dissipation. Double screen filter. Precise speed control and over-feed control capability. Achieving the best dehydration rate by fibre type.
COMPACTING (BIANCO, ITALY)
The Bianco Compactor guarantees excellent shrinkage, improving the dimensional stability of knitted fabrics and additionally ensures an excellent handle.
QUALITY TESTING
Through our modernized in-house laboratory facilities, we ensure that our products conform to the latest international benchmarks at any given point of time and this is a testament to our beliefs and abilities. Our in-house laboratory is equipped with sophisticated instruments for testing of various essential parameters required to ensure quality in each stage.
| S.NO | APPARATUS NAME | PHYSICAL TESTS |
|---|---|---|
| 1 | BEST WASH FASTNESS TESTER | LANDRO WASH |
| 2 | MAG SMART RUB XT | WET RUBBING TESTER |
| 3 | IQS PERSPIRATION TESTER | PERSPIRATION TEST |
| 4 | EU-TECH (pH-con 2700) | FABRIC pH |
| 5 | TEX CARE | FABRIC STRENGTH |
| 6 | GLOBAL TEX | APPEARANCE TEST |
| 7 | SPI MECHATRONIC | BOX PILLING TESTER |
| 8 | GLOBAL TEX | MARTINDALE ABRASION TESTER |
| 9 | MICROSCOPE | FABRIC VIEW |
| 10 | SENORITA AQUA SX/VX IFB WASHING M/C |
SHRINKAGE TEST |
| 11 | MAXY DRY 550 IFD DRYER M/C |
EFFLUENT TREATMENT PLANT: (ZERO LIQUID DISCHARGE)
We have an individual Effluent Treatment Plant with biological pre-treatment and a IV stage Reverse Osmosis (RO) system, achieving 94 % pure water recovery and the reject being handled by Multiple Effect Evaporator followed by Agitated Thin Film Dryer (ATFD).
